RAYON APPLIED ENGINEERS

RAYON APPLIED ENGINEERS We introduce ourselves as a group of qualified engineers working in the field of Designing and Manufacturing of Industrial Duty Heat Transfer Equipments and Materials Handling Systems. The company is supported by the term of young, dynamic, dedicated technical and highly skilled staff. The company is having its fully fledged manufacturing unit at Indore and is engaged in designing and manufacturing of quality equipments for various plants and industries. We specialize in D.G. Engine Cooling Retrofit and conversion jobs from radiator systems to modified Heat Exchanger System for all makes & models of CUMMINS, CATER PILLER, MWM GREAVES, KOEL, VOLVO PENTA, LEYLAND, SKODA, SKL etc. Our modified Heat Exchanger System increases the efficiency of engine by 10% reduces power generation cost, gives uniform control cooling which will minimize wear & tear of parts like liners, piston rings, bearing, bushes etc. Hence increase life of Engine. We have installed more than 1000 systems all over India in Diesel Generators having capacity range between 40 KVA to 1250 KVA. we have a long list of satisfied clients who insist for our products and recommend for our prompt services. The system has a attractive pay back period within 2-6 months on more running more saving basis. Rayon Applied Engineers puts greater emphasis on quality. It's ultimate aim is to adopt total quality approach as per national and international standards, A state of the art Computer Aided Design (CAD) system has been installed for designing and drafting of heat exchangers.
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We introduce ourselves as a group of qualified engineers working in the field of Designing and Manufacturing of Industrial Duty Heat Transfer Equipments and Materials Handling Systems. The company is supported by the term of young, dynamic, dedicated technical and highly skilled staff. The company is having its fully fledged manufacturing unit at Indore and is engaged in designing and manufacturing of quality equipments for various plants and industries.

We specialize in D.G. Engine Cooling Retrofit and conversion jobs from radiator systems to modified Heat Exchanger System for all makes & models of CUMMINS, CATER PILLER, MWM GREAVES, KOEL, VOLVO PENTA, LEYLAND, SKODA, SKL etc. Our modified Heat Exchanger System increases the efficiency of engine by 10% reduces power generation cost, gives uniform control cooling which will minimize wear & tear of parts like liners, piston rings, bearing, bushes etc. Hence increase life of Engine.

We have installed more than 1000 systems all over India in Diesel Generators having capacity range between 40 KVA to 1250 KVA. we have a long list of satisfied clients who insist for our products and recommend for our prompt services. The system has a attractive pay back period within 2-6 months on more running more saving basis.

Rayon Applied Engineers puts greater emphasis on quality. It's ultimate aim is to adopt total quality approach as per national and international standards, A state of the art Computer Aided Design (CAD) system has been installed for designing and drafting of heat exchangers.

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Scale-Bane Energy Efficient Non Chemical Water Treatment Equipment
Scale Bane :
PREVENT SCALE PERMANENTLY
ECONOMICAL GAIN
INCREASES ASSOCIATED EQUIPMENTS LIFT
ENERGY SAVING
ENVIRONMENTAL FRIENDLY
RECYCLING OF R.O.REJECTED WATER
ZERO MAINTENANCE COST
TIME & COST SAVING (SUPERVISION & DOSING)
AVOID USE OF REGENRATING SOFTNER
AVOID DANGER OF EXPLOSION
RE USE OF ETP TREATED WATER
INCREASES EFFICIENCY OF EQUIPMENTS
NO BREAKDOWN
ATTRACTIVE PAYBACK SYSTEM
EASY TO INSTALL
About Water :
Water is one of the most widely distributed, most abundant & mote useful compound in nature.
It covers about three-quarters of the earths crust.
About three-forth of the body weight is due to presence of water.
Water is not only essential for survival for but also occupies a unique position in industries. Its important use in steam generation as an engineering material.
Water is also used as a unique coolant in industries such as Power Plant, Chemicals, Tyre & tube manufacturing, Automobiles, Pharmaceutical, Steel, Food processing, Textiles, Ice, Fire-fighting etc.
Nature of water is very complex.
Water is one of the world’s best solvents & refers to use as the “Universal Solvent”.
Hardness of water is due to presence of multivalent ions mainly due to Ca++ & Mg++ ions. The precipitation of these ions causes formation of scale in industries.


Disadvantage of scale formation :
Scale have a low thermal conductivity due to its insulating property.
Scale formation results in the decrease in the efficiency of equipment.
Scale formation in the boiler, which may even cause explosion of the boiler.

Principle of Scale-Bane :
The working principle of scale-bane is very simple & tested. It works on voltaic principle, chemical characteristic of water & fluid dynamics. Ca++ & Mg++ ion precipitate at some higher pH about9. normally pH of water in the range 7 to 8 Scale Bane increases the pH value of water before it reaches high temperature zone & precipitates out hardness causing salts as water flows through scale-bane. The result is scale free.

Relationship of Solubility With Temperature & pH Value
Graph (I) shows the rise in temperature of water from TA to TB The solubility of these salt reduces from SA to SB, thus at high temperature Ca++ & Mg++ ions precipitates out & form scale. Scale – Bane precipitates these ions Ca++ & Mg++ ion before the water comes in contact with high temperature equipment.

Graph (II) shows the rise in pH of water from PA to PB The Solubility of these salt reduces from SA To SB, Thus at high pH Ca++ ions precipitates out. Scale-Bane enhances the pH & precipitates Ca++ & Mg++ ion before the water comes in contact with high temperature equipment. The water flowing through the Scale-Bane carries it away.

Scale Thickness Vs Increase Energy Consuption :
SCALE THICKNESS (mm) INCREASE ENERGY CONSUMPTION (%)
0.79 8.5
1.58 12.4
3.17 25.0
6.35 40.0

Benefits of Scale-Bane :

ENERGY SAVING
The Scale Formation on the heat exchange surfaces increases the energy consumption. Scale-Bane save energy with prevention or removal of scale.

PREVANTION OF SCALE FORMATION
Scale-Bane precipitate the hardness causing before reaching to heat exchange surface & keeps in collidal state thus no formation of scale.

ECONOMICAL GAIN
Use of Scale-Bane saves cost of chemicals & power.

SAVING VALUABLE TIME
Use of Scale-Bane save the time, Which Can utilize for other constructive work.

NO MAINTENANCE COST
Scale-Bane does not required any maintenance cost because of its unique design

ECO-FRIENDLY & POLLUTION FREE
Chemical use for scale removal cause pollution, using Scale-Bale no chemical are required. Hence eco-friendly & pollution free.

EASY TO INSTALL
Scale-Bane can be install at a low down time.

NO ENERGY CONSUMPTION
Scale-Bane does not require any power for its operation.

NO LABOUR COST
Use Scale-Bane does not require any labour for supervision & dosing of chemicals.

LOCATION OF INSTALLATION
The Scale-Bane will be installed after the pumps and before the heat transfer equipment with out Zero velocity and static tank. However requested to consult for the right installation by the manufacturer only

Fluid Flow
Pressure drop in pipe (meters of w.c.) For 100 meter length of commercial pipe carrying water.

General Application :
Heat Exchanger
Chemical Reactors
Compressor inter Coolers
Injection Molding Machines
Air Washers
Induction Furnaces
Generator Sets
Chilling Plants
A. C. Plants
Boilers
Atmospheric Condensers
Electric Furnace


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Rayon Applied Engineers, a group of qualified engineers working past 22 years in the field of Designing and Manufacturing of industrial duty Heat Transfer equipments for varied industries in the small, medium and large scale sectors.

Building upon its highly successful involvement with & services to industry in the field of Designing and Manufacturing, Energy Systems group, Rayon Applied Engineers has offering services in the field of Energy Conservation Technology to cater the Industrial & Commercial sectors.

Energy Systems group, Rayon Applied Engineers has successfully handled over 50 Nos. of Energy Audit in various industries and Commercial sector since last 3 years.
As recognition to our dedicated services in the field of Energy Auditing / Conservation, Rayon Applied Engineers has also been enlisted as an approved Energy Auditor by the Govt. of M.P./ M.P.E.B. and other agencies. Kindly note that we have also associated with Center of Energy Studies & Research (CESR), DAVV, Indore which is one of the leading organization in India in the fields of Energy & Environment & approved by PCRA for doing energy auditing in industries .

What we offer you:

The audit of energy consumption is a specialized process. It takes thorough knowledge and expertise in multiple fields to estimate design, commission and performance monitor projects for energy conservation. Energy Systems group of Rayon Applied Engineers provides a comprehensive & integrated, consultancy package in Energy Management including Design, Manufacturing & Installation of waste Heat Recovery equipments through its Team of Engineers which includes industry / Specific technology experts as well as specialists in Electrical, Chemical, Mechanical & Instrumentation fields backed up by an extensive data bank, library & latest sophisticated instrumentation. Efforts are targeted to reflect savings of fuel and electricity in the actual energy bill. We also provide our technical assistance in implementing energy saving measures after the Energy Auditing.

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